Tweco 1027-1397 Rebel 215 160A Spool Gun

Tweco 1027-1397 Rebel 215 Spool Gun by ESAB, 160A, 12 ft Cable

The Tweco 1027-1397 Rebel 215 Spool Gun delivers professional-grade aluminum, stainless steel, and mild steel welding in a durable, lightweight design. Built for compatibility with ESAB Rebel 205, 215, and EM/EMP 210 welders, this direct-connect gun is recognized instantly by the Rebel’s auto-detect feature, eliminating extra setup steps and switching the machine into spool gun mode automatically.

Engineered for performance and control, the gun features a 12 ft (3.6 m) cable, a comfortable pistol-grip handle, and outer spool tension control for consistent feeding. Its heavy-duty drive motor, impact-resistant handle, and protective cable sleeve are designed for rugged environments, while the clear spool cover makes spool changes fast and hassle-free. Weighing just 6.4 lbs (2.9 kg), it reduces operator fatigue while giving you the power to weld aluminum with ease.

Whether you’re running 1 lb aluminum MIG spools or 2 lb spools of stainless, silicon bronze, or mild steel wire, this spool gun offers smooth wire feeding and fine-tuned adjustments with its 3-turn potentiometer for wire speed control. Designed and manufactured by ESAB under the trusted Tweco brand, the Rebel 215 Spool Gun is a versatile and reliable addition for welders who demand precision and performance. air

Tweco 1027-1397 Rebel 215 160A Spool Gun At a Glance

• Direct-Connect Compatibility: Plugs into ESAB Rebel 205, 215, and EM/EMP 210 welders with auto-detect spool gun mode.
• 160A Output: Provides reliable aluminum, stainless steel, and mild steel MIG welding power.
• Lightweight Build: Weighs only 6.4 lbs (2.9 kg) for reduced fatigue during extended use.
• 12 ft (3.6 m) Cable Assembly: Gives excellent reach to weld in hard-to-access areas.
• Pistol-Grip Handle: Comfortable and ergonomic design with outer spool tension control.
• Heavy-Duty Drive Motor: Ensures smooth and reliable wire feeding.
• Clear Spool Cover: Easy to remove for quick spool changes with standard 4″ (102 mm) spools.
• Protective Sleeve: Covers the power cable, gas hose, and trigger cable for durability.
• Adjustable Wire Speed: 3-turn potentiometer and pressure lever for fine feed control.
• Impact-Resistant Housing: Built tough for jobsite and fabrication shop conditions.

Markets

• Medium-Duty Fabrication: Provides smooth feeding and control for aluminum and stainless jobs in fabrication shops.
• Automotive Welding: Ideal for repairing aluminum panels, bodywork, and custom fabrication.
• Marine & Boat Repair: Handles aluminum hulls and marine components where corrosion resistance is critical.
• Trailer & Equipment Repair: Reliable performance for aluminum trailers, frames, and light machinery.
• Construction & Civil Work: Practical for aluminum or stainless structural components in field settings.
• General Maintenance & Repair: Useful for shops and facilities that need consistent aluminum welding.
• Hobbyists & Light Fabricators: Affordable and easy-to-use spool gun for smaller projects at home or in small shops.

The Tweco 1027-1397 Rebel 215 Spool Gun by ESAB gives welders the freedom to tackle a wide range of aluminum and specialty MIG welding applications without hassle. For automotive shops, it provides the control needed for thin aluminum body panels and custom work. Marine and trailer repair professionals rely on its consistent feed for corrosion-resistant aluminum jobs, while fabrication shops use it for stainless or silicon bronze projects where precision is key. Even general maintenance crews and hobby welders benefit from its light weight, long cable reach, and easy spool changes, making it a versatile tool that adapts to whatever the job requires.

Tweco 1027-1397 Rebel 215 160A Spool Gun Features

• Reliable direct connect Spool Gun for use with ESAB Rebel 205 and 215 welders
• Lightweight weighs only 6.40 lbs. (2.90kg)
• Ready to weld with 0.030″/0.035″ (0.8mm – 0.9mm) welding wire (wire not included)
• Heavy-duty drive motor
• Impact resistance handle
• Protective sleeve covering the power cable, gas hose and trigger cable
• Easy to remove clear spool cover for installing a standard 4″ (102mm) spool
• 12ft. (4M) cable assembly
• Adjustable drive roll tension and pressure lever on the Spool gun handle
• Ideal for a variety of applicants including aluminum, stainless steel and mild steel welding
• Long cables allow operator to access hard to weld areas
• Three-layer conductor tub construction (copper tube/silicon resin glass insulator/metal jacket) with quick disconnect
• Tweco 160 Amp and 200 Amp spool guns are designed to work with Tweco new inverter technology on the fabricator series of welding systems
• Comfortable pistol-grip handle design with outer spool tension control for ease of operation

Tweco 1027-1397 Rebel 215 160A Spool Gun Applications

• Light Fabrication
• Quick Projects
• Maintenance & Repair

Tweco 1027-1397 Rebel 215 160A Spool Gun Includes

• (1) Tweco Rebel 215 Spool Gun (160A, 12 ft cable)
• (1) Pistol-Grip Handle with tension control
• (1) Protective cable sleeve
• (1) Quick-disconnect conductor tube assembly
• (1) Hose and mounting hardware
• (1) Case

Tweco 1027-1397 Rebel 215 160A Spool Gun Specifications

• Brand: Tweco (ESAB)
• Manufacturer SKU: 1027-1397
• Process: MIG (GMAW)
• Cooling: Air
• Output: 160A @ 20%
• Duty Cycle: 60%
• Wire Diameter Capacity: 0.030–0.035 in (0.8–0.9 mm) standard, up to 0.045 in (1.2 mm)
• Cable Length: 12 ft (3.6 m)
• Weight: 6.4 lbs (2.9 kg)
• Handle: Pistol-grip with spool tension control
• Drive Motor: Heavy-duty, adjustable tension
• Construction: Impact-resistant with protective cable sleeve

Why Welders Like theTweco Rebel 215 160A Spool Gun

The Tweco 1027-1397 Rebel 215 Spool Gun is the perfect upgrade for ESAB Rebel users who need reliable aluminum and specialty wire MIG welding. With its direct-connect auto-detect design, rugged build, and precise feeding system, it’s built to perform in fabrication shops, repair facilities, and field work alike. Lightweight yet powerful, this spool gun ensures smoother welding, faster spool changes, and dependable results—making it a must-have tool for any welder working with aluminum or specialty wires.