PowerWeld DSG-01 Digital Fillet Weld Gauge

The PowerWeld DSG-01 Digital Fillet Weld Gauge is a precision measuring tool designed for welders, inspectors, and quality control personnel who need fast, accurate weld size readings. With a measuring range from 0–0.5″ (0–12.7 mm) and accuracy within ±0.001″ (±0.03 mm), this digital welding gauge helps verify fillet and butt weld dimensions in seconds. The large LCD display shows weld size clearly, while a one-button metric/imperial conversion lets you work in the units your drawings call for without doing manual math.

Built for shop and field use, the DSG-01 features zero setting at any position, so you can quickly reference the gauge to a part or jig and take relative measurements. A serial output port allows captured data to be sent to a computer or printer through a connecting cable for documentation and traceability—ideal for code work or production records. Powered by a single SR44 1.55V silver oxide battery (included), this compact fillet weld gauge is easy to carry in a pocket or tool pouch, making it a practical choice for daily inspection work around fabrication bays, structural steel, and maintenance welding jobs.

PowerWeld Digital Fillet Weld Gauge At a Glance

• High-Accuracy Readings: Measures weld sizes with accuracy to ±0.001″ (±0.03 mm) for critical inspections.
• 0–0.5″ (0–12.7 mm) Range: Covers common fillet and butt weld sizes used in fabrication and structural work.
• Easy-to-Read Digital Display: Large LCD screen shows measurements clearly, even in busy shop environments.
• Metric/Imperial Conversion: One-button switch between mm and inch at any point in the measurement.
• Zero at Any Position: Allows quick relative measurements from part features, fixtures, or jigs.
• Data Output Port: Serial output enables transfer of readings to a computer or printer for records.
• Lightweight and Portable: About 153 g with storage box, well suited for field inspections and mobile work.
• Battery Powered: Runs on a single SR44 1.55V silver oxide battery (included) for long service life.

Markets

• Metal Fabrication and Welding Shops Used to verify fillet and butt weld sizes on parts before they move to the next process.
• Structural Steel and Construction Handy for checking welds on beams, columns, stairs, and handrails on site.
• Pipeline and Pressure Vessel Inspection Supports accurate recording of weld dimensions for code and procedure compliance.
• Manufacturing and OEM Production Fits into quality control programs where weld sizes must be documented for each batch.
• Maintenance and Repair Facilities Helps verify weld buildup and repair dimensions on critical equipment.
• Third-Party Inspection and QA Services Portable digital welding gauge for inspectors working across multiple client sites.
• Trade Schools and Welding Programs Teaching tool that shows students how to measure fillet weld sizes accurately and read a digital fillet weld gauge.

In these markets, the PowerWeld DSG-01 helps welders and inspectors move beyond quick visual checks to reliable, documented measurements. Fabrication shops and structural crews can quickly confirm that welds match drawing requirements before painting, galvanizing, or shipping, avoiding costly rework later. Inspection companies and manufacturing plants benefit from the ability to capture digital weld gauge readings and export them for reports, supporting traceability when working under welding codes or customer specifications. Training programs use the same digital fillet weld gauge to show students how a small change in weld size affects their readings, building good habits that carry over to industry.

PowerWeld DSG-01 Digital Fillet Weld Gauge Features

• Precision Measurement Performance: Resolution of 0.01 mm (0.0005″) with specified error of ±0.03 mm (±0.001″) for dependable weld checks.
• Fillet/Butt Weld Coverage: Designed for checking fillet and butt weld dimensions, including common 60°–90° weld configurations.
• Instant Readout: Digital display provides immediate measurement values without reading multiple scales.
• Metric/Imperial System Conversion: Switch between mm and inch at the press of a button at any point in the stroke.
• Zero-Setting Function: Set zero at any position to take comparative measurements or account for fixtures.
• Data Output Capability: Built-in output port allows connection to a computer or printer using a special cable for data logging.
• User-Friendly Controls: Simple ON/OFF and ZERO buttons keep operation straightforward in gloves and shop conditions.
• Environmental Ratings: Designed to operate from 0°C to +40°C with humidity below 80%, and to store between -10°C and +60°C.

PowerWeld DSG-01 Digital Fillet Weld Gauge Includes

• (1) PowerWeld DSG-01 Digital Fillet Weld Gauge
• (1) SR44 1.55V silver oxide battery (installed or supplied)
• (1) Protective storage box
• (1) Instruction sheet

PowerWeld DSG-01 Digital Fillet Weld Gauge Specifications

• Brand: PowerWeld
• Model: DSG-01
• Product Type: Digital fillet weld gauge / digital welding gauge
• Resolution: 0.01 mm / 0.0005″
• Measuring Range: 0–12.7 mm (0–0.5″)
• Accuracy / Error: ±0.03 mm (±0.001″)
• Display: LCD digital display with metric/inch conversion
• Power Source: (1) SR44 1.55V silver oxide battery (included)
• Operating Temperature: 0°C to +40°C
• Storage Temperature: -10°C to +60°C
• Maximum Humidity: <80% (non-condensing)
• Approximate Weight: 153 g (gauge only)
• UPC: 775709993600
• Shipping Dimensions: 5.5″ x 2.5″ x 1″
• Shipping Weight: 0.3 lb

Why Professionals Choose the PowerWeld Digital Fillet Weld Gauge

Inspectors and welders choose the PowerWeld DSG-01 because it gives them a digital fillet weld gauge that is quick to use and easy to read in real-world shop and field conditions. Instead of reading multiple lines on a mechanical gauge, they can check fillet weld size, see an instant digital value, and switch between inch and millimetre units as needed. This helps reduce reading errors and speeds up weld checks on busy jobs where many joints must be inspected.

Quality control teams also appreciate the data output option, which lets them send digital welding gauge readings to a computer for reports or long-term records. Combined with the compact size, battery operation, and good accuracy, the DSG-01 fits neatly into tool pouches and inspection kits that travel from one weld to the next. For fabrication shops, structural steel work, and training labs that want a reliable digital weld gauge for everyday weld size verification, the PowerWeld DSG-01 offers a practical, measurement-focused solution.