Milwaukee MXF545-XC MX FUEL Cordless Electrofusion Processor Kit (1) 8AH

The Milwaukee MXF545-XC MX FUEL™ Cordless Electrofusion Processor Kit delivers high-performance fusion capabilities without the need for generators, cords, or external power. Built to fuse up to 8″ couplings and 12″ saddles, this battery-powered electrofusion processor simplifies setup and transport while improving productivity on the job. It’s up to 40% lighter than comparable units and includes 15-foot fusion leads and a wireless barcode scanner for seamless field use and data tracking. Whether working in tight urban trenches or remote locations, this system is engineered to move with the job, offering a fully portable solution to electrofusion work.

An electrofusion processor is a specialized tool used in the joining of high-density polyethylene (HDPE) pipe systems, common in water, gas, and industrial piping. By passing a controlled electrical current through embedded heating coils in electrofusion fittings, the processor heats and melts the material—creating a solid, leak-proof bond between pipes. The Milwaukee MX FUEL™ model takes this process cordless, eliminating the need for on-site power generation while offering data logging, real-time fuse tracking, and customizable reporting through ONE-KEY™.

Milwaukee MX FUEL Cordless Electrofusion Processor Kit At a Glance

• Cordless Electrofusion Power: Fuses up to 8” couplings and 12″ saddles with no generator or extension cords required
• Up to 40% Lighter: Easier transport and handling compared to traditional electrofusion processors
• Wireless Barcode Scanner Included: Speeds up jobsite scanning and ensures traceability of fusion operations
• 15’ Leads with Coiled Design: Offers flexible positioning on jobs with extended pipe runs
• Last Fuse Technology: Alerts users when battery capacity is insufficient to complete another fuse
• Field-Replaceable Components: Fusion tips, leads, scanner, and screen protector can be replaced on-site
• ONE-KEY™ Compatible: Track tool use, generate digital fusion reports, and manage settings from your device
• All-Day Runtime: Powered by MX FUEL™ REDLITHIUM™ FORGE™ XC8.0 battery pack

Markets

• Municipal Water & Gas Utilities: Ideal for fusing HDPE service lines and mains without relying on external power
• Civil & Infrastructure Contractors: Streamlines pipe fusion in urban, rural, or off-grid construction zones
• Plumbing & Mechanical: Perfect for HDPE systems in large commercial or industrial plumbing installs
• Energy Sector: Used in pipeline installation or maintenance where portable fusion equipment is critical
• Environmental & Irrigation Projects: Reliable fusion of HDPE pipe used in containment systems and agricultural fields
• Mining & Heavy Industry: Supports quick, rugged electrofusion needs in remote or demanding conditions
• Utility Maintenance Crews: Lightweight and fully portable for emergency or planned repairs in the field

The MX FUEL™ Electrofusion Processor is designed for contractors and utility professionals who need a reliable, portable, and compliant fusion solution that keeps pace with modern infrastructure demands. Last Fuse Technology helps prevent job disruption by tracking battery life and ensuring you never start a fusion you can’t finish. Paired with an MX FUEL™ REDLITHIUM™ FORGE™ HD8.0 battery, users can expect consistent, all-day runtime with full compatibility across other MX FUEL™ equipment. This kit includes field-replaceable fusion tips (4.0mm and 4.7mm), leads, a wireless barcode scanner, and a rapid charger—everything needed for safe and efficient pipe fusion in one grab-and-go system.

Milwaukee MXF545-XC MX FUEL Cordless Electrofusion Processor Kit (1) 8AH Features

• Up to 40% Lighter, Easiest Transport
• Instant Setup, No Generators
• Fusing Simplified w/ 15′ Leads and Wireless Barcode Scanner
• Fuse up to 8” Couplings and 12″ Saddles
• ONE-KEY™ Compatible for Reporting, Tracking, and Managing
• 15’ Leads (Included) for Best Access
• Field Replaceable Fusion Tips, Leads, Barcode Scanner, and Screen Protector
• Includes: 4.0mm and 4.7mm Fusion Tips
• Warranty: 2 Years Tool, 2 Years Battery/Charger

Milwaukee MXF545-XC MX FUEL Cordless Electrofusion Processor Kit (1) 8AH Includes

• (1) MX FUEL™ Electrofusion Processor
• (1) 15Ft. Electrofusion Lead (48-08-5415)
• (1) Electrofusion Cable Tips( 49-78-5465)
• (1) Electrofusion Barcode Scanner (22-80-0001)
• (1) MX FUEL™ REDLITHIUM™ FORGE™ XC8.0 BATTERY PACK (MXFXC608)
• (1) MX FUEL™ Rapid Charger (MXFRC)

Milwaukee MXF545-XC MX FUEL Cordless Electrofusion Processor Kit (1) 8AH Specifications

• Manufacturer Part Number: MXF545-XC
• GTIN: 00045242855551
• Product Type: Cordless Electrofusion Processor
• Voltage Range: 8V to 48V
• Battery Type: MX FUEL™ REDLITHIUM™ FORGE™ XC8.0
• Fusion Capability: Up to 8″ couplings, 12″ saddles
• Cable Length: 15 ft (coiled leads)
• Tip Sizes: 4.0 mm, 4.7 mm
• Display: LCD
• Data Logging: Yes
• Wireless Barcode Scanner: Yes
• GPS Tracking: Yes
• Material: High-Density Polyethylene (HDPE) application-compatible
• Weight: 34 lbs
• Dimensions: 23.9″ L x 10.4″ W x 13.7″ H
• Warranty: 2-Year Tool, 2-Year Battery and Charger

Milwaukee MXF545-XC MX FUEL Cordless Electrofusion Processor Kit (1) 8AH Warranty

• Milwaukee’s 2 Years Tool & 2 Years Battery & Charger Limited Warranty

Why Professionals Choose the Milwaukee MX FUEL Cordless Electrofusion Processor Kit

If you’re searching for a cordless electrofusion processor, battery-powered HDPE fusion tool, or electrofusion kit with wireless data logging, the Milwaukee MXF545-XC offers a powerful and modern solution. Designed to eliminate jobsite power constraints and reduce setup time, this tool delivers professional-grade fusion results in a portable, easy-to-manage package—making it a standout in the HDPE fusion market.